How to Replace a Sport Cap Maintenance Kit
By Klean Kanteen | Bottles, Cups, Mugs, Tumblers, Food | Published: 2026-10-18
Category: How-to Guides
Replace the removable spout and air vent gasket on your Klean Kanteen Sport Cap with this simple step-by-step guide. Keep your bottle leak-free and flowing.
Quick answer
Replace the removable spout and air vent gasket on your Klean Kanteen Sport Cap with the Sport Cap Maintenance Kit. No tools needed.
When to replace the gaskets
If your Sport Cap is leaking around the spout or the air vent feels stiff or cracked, it's time to swap the gaskets. The kit includes a new removable spout and an air vent gasket (plug) that restores the cap's seal and flow.
How to replace the Sport Cap gaskets
- Remove the old spout: Pull the existing removable spout straight out from the cap. It should come off with a firm tug. If it's stuck, twist gently while pulling. Don't use tools; they can damage the cap body.
- Remove the old air vent gasket: Flip the cap over and push out the small air vent gasket (plug) from the underside. Use your thumb or a soft tool to avoid scratching the plastic. Make sure the vent hole is clear of debris before inserting the new gasket.
- Install the new air vent gasket: Press the new air vent gasket into the vent hole from the underside of the cap. It should sit flush and snug. Check that it doesn't protrude above the surface. Insert it straight; twisting can cause a poor seal.
- Install the new removable spout: Align the new spout with the opening on top of the cap and push it in until it clicks into place. Give it a gentle tug to confirm it's secure. If the spout feels loose, remove and reinsert it; it should not slide out easily.
- Test the cap: Fill your bottle with water, close the cap, and tip it upside down over a sink. Check for leaks around the spout and vent. Then open the spout and drink to confirm smooth flow. If it leaks, recheck that both gaskets are fully seated.
Product facts
- Sport Cap Maintenance Kit: The Sport Cap Maintenance Kit includes one removable spout and one air vent gasket (plug) and works on the Sport Cap for Classic bottles. You can extend the life of your bottle without buying a new cap, saving money and reducing waste.

Sport Cap Maintenance Kit
