How to Replace Wide Cap Gaskets on Your Bottle
By Klean Kanteen | Bottles, Cups, Mugs, Tumblers, Food | Published: 2026-10-21
Category: How-to Guides
Learn how to replace wide cap gaskets on your Klean Kanteen bottle with this simple step-by-step guide. Fix leaks and extend your bottle's life.
Quick answer
To replace wide cap gaskets, remove the old gasket from your cap, install the new one from the Klean Kanteen Wide Cap Gasket kit, and ensure it's seated evenly before reusing the bottle.
When to replace your cap gasket
Over time, the rubber gasket in your bottle cap can wear out, causing leaks or difficulty sealing. If you notice moisture around the cap threads or a drop in sealing performance, it's time for a replacement. The Wide Cap Gasket kit is a simple, low-cost fix that keeps your bottle working like new.
What you need
You'll need the Wide Cap Gasket kit (includes two replacement o-rings and gaskets) and your Klean Kanteen bottle with a wide cap. No tools are required. Note that this kit does not work on TKWide internal thread caps.
Steps to replace wide cap gaskets
- Remove the old gasket: Unscrew the cap from your bottle. Use your fingernail or a blunt tool to gently pry the old gasket out of the groove inside the cap. Be careful not to scratch the plastic or metal. A common mistake is using a sharp tool that can damage the cap. Stick to your fingers or a plastic spudger.
- Clean the groove: Wipe the groove where the gasket sits with a damp cloth to remove any dirt or residue. Let it dry completely before installing the new gasket. Residual moisture or debris can prevent the new gasket from sealing properly.
- Install the new gasket: Take one gasket from the kit and press it evenly into the groove. Run your finger around the entire circumference to ensure it's seated flat and not twisted. If the gasket is twisted or not fully seated, the cap may still leak. Double-check the fit before reassembling.
- Test the seal: Screw the cap back onto the bottle, fill it with water, and turn it upside down over a sink. Check for any leaks around the cap threads. If you see leaks, remove the cap and reseat the gasket. A small adjustment often fixes the issue.
Product facts
- Wide Cap Gaskets: Kit includes two replacement o-rings and gaskets for Wide caps. Works for all Wide caps: Café Cap 1.0, Wide Loop Cap, and others. You get two sets of gaskets, so you have a spare on hand, and the kit covers most wide cap styles except TKWide internal thread caps.

Wide Cap Gaskets
